SV8P伸卡电火花加工

An artificial intelligence-infused powerhouse that brings serious smarts to tight-tolerance machining.

When you’re dealing with tight-tolerance work—especially for mold- and die-making applications—your success always comes down to balancing a few key factors: accuracy, 温度管理, 和生产力. The SV8P is designed to give you all three at once without compromise. 但它还更进一步.

这台机器输送的是那种超细的, 高质量的工作,你期望从下沉电火花加工, but its ability to machine exotic materials makes it a versatile tool in all kinds of scenarios. +, 其工效学, easy-to-access design and on-board AI and cloud-based monitoring systems make it easy to operate regardless of skill level.

That translates into all kinds of serious benefits for your business, from being more productive while using fewer resources—and spending less money—to creating top-tier work easily and consistently with less maintenance-related downtime.

SVP8

用途多,效果可靠

  • The Mitsubishi SV12P with “Thermal Buster” is the ideal choice for tight-tolerance applications such as die and mold, 但它也可以处理特殊材料的加工. 加上它的紧凑性, 易于访问的设计和人工智能辅助生产, this machine delivers top-tier results in nearly any situation without sacrificing operator usability.

聪明地管理资源

  • SV12P配备了智能加工技术, all designed to give you an unprecedented level of control over your shop’s finances. With MAISART AI technology and a connection to our cloud-based remote360 machine monitoring, 你可以将你的工作效率提高30%, 缩短加工时间达50%, 减少浪费, and protect yourself from costly maintenance and downtime due to electrode wear.

见解深刻,易于使用的数控控制

  • 本机配有M800系列控制器, granting you and your team easy access to a wealth of useful data and hidden insights. 19英寸的触摸屏使用户可以滑动, 捏, 点击查看, making it an easy way to increase productivity and help keep track of production jobs.

功能:

  • The on-board MAISART AI intelligence is designed to work in unison with the IDPM3, which can reduce wear in graphite electrodes by up to80% while cutting machining time in half.
  • The HPS circuit enhances machining speed while reducing electrode wear, 即使在使用PCD等特殊材料时也是如此,  立方氮化硼,或硬质合金.
  • Our new 热破坏器热位移补偿系统 and Z axis cooling mechanism improves accuracy by tracking and compensating for machine temperature changes .
  • The standard NP2 circuit provides an ultra-fine, satin surface finish anywhere on the table surface.
  • An enhanced LLTX “Lotus Leaf Texture”circuit for glossy mirror finishing improves mold releasability without the need for polishing .
  • The GV80P energy-saving power supply reduces electrical consumption by 20% compared to the previous FP model.
  • ESPER II Navigator提供了先进的程序支持功能, 给操作员前所未有的机器操作控制.
  • 先进的挂件控制采用了全新的3.5“薄晶体液晶,providing automatic alignment and pickup routines (built into the control),and “walk around” portability significantly reduces workpiece setup time.
  • Sided worktank is accessible from all 3sides, making operation and maintenance quick and painless .
  • 能够以275英寸/分钟的速度高速行驶. (7米/分钟.).

组件:

  • SS跳5,984英寸/分钟.(25米/分钟.)跳速@ 1.6G加速(无冲洗加工).
  • GV80P电源提供80峰值安培(GV120P -120AMP选项).
  • 紧凑但高度刚性的机器设计.
  • 固定工作台行走柱结构.
  • 直接驱动交流智能伺服系统.
  • 三维横向伺服系统.
  • 热破坏器热位移补偿系统.
  • LLTX“荷叶纹理”系统,镜面抛光.
  • NP2电路标准(0.5μm Ra)用于超细哑光处理.
  • 超低损耗SC电路.
  • 精细哑光PS电路.
  • 窄间隙电路.
  • 易于访问的过滤系统,有两个过滤元件.
  • 介电流体发射.
  • 介电流体制冷机标准.

车载自动化:

  • 自动润滑系统.

用户界面:

  • M800系列cnc控制带有19块″符合人体工程学的触摸屏
  • 先进的吊坠控制与3.5英寸液晶显示屏,多菜单
  • 程序输入法:
    • 键盘
    • USB闪存
    • 带有FTP标准的以太网

系统信息:

  • IDPM-3 “Intelligent Digital Power Master” adaptive control with MAISART artificial intelligence.
  • CFAST compact flash card memory with a 1GB partition for user program storage.
  • ESPER Advance pro - life编程.
  • 包括机载反病毒保护.

额外的好处:

  • 完整的2年保修与三钻石合作伙伴计划.
  • remote360-enabled (remote user monitoring, diagnostics, service support,and more).
  • Comes with one complimentary preventative maintenance visit—to be used by the end of 1st year.

机器的规格

机器移动X X Y X Z: in (mm) 11.8 x 9.8 x 9.8 (300 x 250 x 250)
最大工件尺寸宽×深×高:in (mm) 30.3 x 19.3 x 7.9 (770 x 500 x 200)
最大介电流体液位:in (mm) 2.6 ~ 15.7 (65 ~ 400)
电源(可选)/峰值电流 GV80P / 80安培(GV120P / 120安培)
内部工作槽尺寸宽×深×高:in (mm) 31.5 x 20.5 x 11.8 (800 x 520 x 300)
工作台/门式 三面油罐
马克斯. 工件重量:lb. (kg) 1,210 (550)
表尺寸宽x深:in (mm) 19.7 x 13.8 (500 x 350)
马克斯. 极板重量:磅. (kg) 55 (25)
表到压板距离最小~最大:in (mm) 5.9 ~ 15.7 (150 ~ 400)
表到c轴卡盘距离最小~最大:in (mm) 5.9 ~ 15.7(150 ~ 400)欧罗巴ITS卡盘
表到c轴卡盘距离最小~最大:in (mm) 5.2 ~ 15.1 (132 ~ 383) 3R宏卡盘
最小指挥单位/分辨率:in (mm) .00001 / .000002 (.0001 / .00005)
快速行驶速度:单位/分钟. (毫米/分钟.) 275.5 (7)
最大:in/min. (米/分钟.)[G] 984 (25)[1.6]
线性尺度分辨率X, Y, z轴标准.: µm 0.05
过滤器/类型 1 pc. /纸盒
滤池容量:加仑(L) 58 (220)
宽x深:in (mm) 60.2 x 75.2 (1,530 x 1,910)
机器安装高度:单位:mm 84.3 (2,141)
重量:磅. (kg) 4,409 (2,000)
C-Axis敏. 分度角/驱动单元 .001º / .001º
c轴转速范围 1 ~ 30
流体温度. 控制 冷却器FTS标准
可选内部主轴转速范围 1 ~ 1,500
自动换刀选项 MVH-20
功率要求[KVA] 200/220 VAC±5% [7 w GV80P, 10 w GV120P]
压缩空气要求 2.7 cu.ft./min @ 90-100 psi

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相关解决方案

  • “三菱edm的质量和可重复性是首屈一指的."

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  • “总的来说,这台机器本身是可靠的. 在我这些年用过的所有制造商中, 与三菱电火花加工公司合作是我最好的经历之一."

    丹尼·里奇, head of 电火花 Department at Dies + (a division of OTTO Engineering) 了解更多
  • “当涉及到应用专业知识, it’s a lot more difficult in any industrial OEM to find the breadth and depth that Mitsubishi 电火花 has."

    杰弗里·泰勒, 工艺技术部总裁兼总经理 了解更多

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